10L 20L 50L 100L 150L Explosion-proof Double Jacketed Glass Reactor
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Product features and advantages:
1. An optional explosion-proof motor is added, frequency conversion speed regulation, the motor has no sparks, is safe and reliable, and has a long service life
2. Customized condenser, material: high borosilicate 3.3 glass
Structural form: vertical, built-in serpentine coil, the upper part is designed with vacuum suction port/exhaust gas discharge port.
Cooling medium: circulating refrigerant/circulating water
Main nozzle: connected to the reaction kettle with flange flange connection, cooling medium inlet and outlet
3. Customized liquid sampler, material: high borosilicate glass 3.3
Backflow and extraction are controlled by valves. aishengke patented product
4. The design concept of the industrial reaction system, the product has added a distillation function on the basis of a single reaction synthesis, and can distill the material after the reaction, and remove the low boiling point substances in the material, such as solvents, water, etc.;
5. The condenser adopts the abdominal wall vertical condenser, which increases the heat exchange area, and adds a low-temperature jacket to the outside to keep cold, increases the processing capacity during the distillation process, and reduces the energy loss caused by the environmental impact on the equipment.
6. The product collection tank is added, which is easy to operate. After the reaction distillation is completed, just open the bottom valve to discharge the material.
7. A liquid phase reflux distributor is added in the design of the product, which is switched by valve operation. During the reaction operation, the valve is closed. During the reaction process, the low boiling point solvent or catalyst is volatilized by heat and then returned to the reactor after being cooled by the cold trap, and the distillation operation When the valve is opened, the low boiling matter evaporates after being heated, and the steam condenses and enters the collection tank through the reflux distributor;
8. The collection tank is connected to the return distributor, and the connection method is flared connection. The pipeline is made of PFA material, which has better anti-corrosion performance and intuitive observation. This design replaces hard connections such as glass, reducing the damage of glass instruments during use or disassembly. risk;
9. The solid feeding is changed to a screw cap design, which is convenient to open/close. The material is made of PTFE, and a sealing ring is added to the sealing part connected with the reactor to improve the air tightness of the system;
10. The volume of the dropping tank is increased, which provides the processing capacity of the whole set of equipment;
11. The reactor is equipped with an on-site pressure gauge display to ensure real-time observation of pressure changes during the reaction/distillation process to prevent the reactor from holding pressure. The pressure gauge is a high-precision product with an accuracy grade of 1.0;
12. All valves are made of PTFE material, which has better sealing performance and is more convenient to clean/replace;
13. The mechanical stirring seal adopts a new design seal, which has better air tightness and is more stable and reliable when running at high speed;
14. In the whole set of devices, each component is connected with a flange ball or a flat flange, and the gasket is made of PTFE. The design of the whole system is better in air tightness, easy to install/disassemble and not easy to be damaged.
15. The overall frame adopts a movable integrated design, which has a compact and beautiful appearance. The base of the reactor body and the flange cover fixing bracket are made of 304 stainless steel forgings, which have better anti-corrosion and load-bearing properties. All connecting parts are assembled, and the kettle body will be disassembled later. Easy to clean, this new design greatly solves the problem of compact customer space, and can be used in a fume hood.
|The volume of the jacket of the kettle body L||3||6||8||16||30|
|Effective volume L||10||20||30||50||100|
|Condenser size (㎡)||0.25||0.35||0.45||0.6||0.95|
|Dropping tank volume L (mL)||1000||2000||2000||2000||10000|
|The size of the opening of the kettle lid||Agitator Insert||DN50 flange||DN50 flange||DN50 flange||50#Flange||60#Flange|
|Temperature Sensor||34#Standard Grinding||34#Standard Grinding||34#Standard Grinding||34#Standard Grinding||34#Standard Grinding|
|Condenser port||DN50 Standard Grinding||DN50 Standard Grinding||DN50 Standard Grinding||DN50 ball mill mouth||DN50 ball mill mouth|
|Liquid feed port||34#Standard Grinding||34#Standard Grinding||34#Standard Grinding||34#Standard Grinding||34#Standard Grinding|
|Dropping tank connection||DN40 Standard Grinding||DN40 Standard Grinding||DN40 Standard Grinding||DN40 Standard Grinding||DN40 Standard Grinding|
|solid feed port||DN80 flange cover||DN80 flange cover||DN80 flange cover||DN80 flange cover||DN80 flange cover|
|Glass Components||Borosilicate glass 3.3||Borosilicate glass 3.3||Borosilicate glass 3.3||Borosilicate glass 3.3||Borosilicate glass 3.3|
|Motor||Brushless DC Motor||Brushless DC Motor||Brushless DC Motor||Brushless DC Motor||Brushless DC Motor|
|Move method||Brake moving wheel||Brake moving wheel||Brake moving wheel||Brake moving wheel||Brake moving wheel|
|Working temperature (℃)||-80～200||-80～200||-80～200||-80～200||-80～200|
|Maximum temperature difference (℃)||≤80||≤80||≤80||≤80||≤80|
|The pressure in the kettle (bar)||-1~0||-1~0||-1~0||-1~0||-1~0|
|Jacket pressure (bar)||≤0.3||≤0.3||≤0.3||≤0.3||≤0.3|
|Vacuum system boost rate (KPa/h)||≤2KPa/h||≤2KPa/h||≤2KPa/h||≤2KPa/h||≤2KPa/h|
|Agitator motor power||120||120||120||180||200|
|Speed mode||Frequency control||Electronic Speed Control||Electronic Speed Control||Electronic Speed Control||Electronic Speed Control|
|Speed adjustment range||50～500rpm||50～500rpm||50～500rpm||50～500rpm||50～500rpm|
|Temperature measurement range||-30~350℃||-30~350℃||-30~350℃||-30~350℃||-30~350℃|
|Interface size of stainless steel insulated hose||3/4 thread||3/4 thread||3/4 thread||3/4 male thread||3/4 male thread|
|Discharge valve installation height||320mm||320mm||320mm||320mm||380mm|
|Ambient temperature (℃)||5～35||5～35||5～35||5～35||5～35|
|Ambient relative humidity||65%||65%||65%||65%||65%|
|Size (W×D×H mm)||840×640×1780||840×640×1910||840×640×1910||900×690×2100||1270×810×2400|
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We will help customers to solve out problem in each research, most commonly in petrochemical industry, fine chemical industry, biopharmaceuticals, energy and environmental protection industry.
Inform usage scenarios and technical requirements
Confirm the details, modify the plan
Finished product testing, lssue running video and test report
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Packing and shipping
Guided installation and operation
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Products Can Be Custmized
The volume of the reactor has a wide selection range and can be customized according to customer needs;
The material of the equipment can be customized according to customer requirements, and can provide 304, 316, 316L, titanium alloy, Hastelloy, fluorine lining and other materials for selection.
Aishengke (Jiangsu) Chemical Technology Co., Ltd. was established in 2015. It is an engineering company specializing in providing small-scale research and development, pilot-scale scale-up, electronic-grade materials and fine chemicals industrialization equipment for reaction and separation operations. The company's address is located at No. 109, Liuyanghe Road, Xinbei District, Changzhou, Jiangsu Province. It has an office building of 1500 square meters, a R&D and analysis laboratory of 500 square meters, and an equipment processing and manufacturing plant of 4500 square meters.The company has a senior design team and a processing and manufacturing team, including process development, equipment design, 3D modeling and other designers, glass and stainless steel equipment processing and manufacturing groups, to ensure the high level of process technology development, simulation calculation, mechanical design and manufacturing process.
Why Choose Us
Quality frst is our basic philosophy.
Keep strong transportation capacity and excellent price.
Warranty, parts and labor services.
A complete project team to provide customers with one-stop service.
Replace damaged parts
One year warranty lifetime maintenance
Online technical support
Shot the acceptance video
Submit video within 7 days with broken or missing parts
Reissue parts by express
Yes, we can provide samples. Considering the high value of our products, samples are not free, but we will give you the best price.
We Have Our Own Factory. We Are Experts In Reaction And Separation Process Technology. With Wanhua, Huawei, Smic And Many Other Customers, It Has Won Wide Acclaim In The Industry.
rotary evaporator, alcohol recovery equipment, short path distillation kit, glass molecular distillation equipment, falling film evaporator, jacketed glass reactor and other lab equipment.
Generally it is within 7 working days after receiving the payment if the goods are in stock. Or it is 15 working days if the goods are not in stock, depending on order quantity.
Payment≤15,000USD, 100% in advance. Payment≥15,000USD, 70% T/T in advance, balance before shipment. (If you are concerned about payment security for the first order, we advise you can place Trade Assurance Order via Alibaba. you will get 100% payment refund if we can't meet agreed delivery time.)