Stainless steel batch distillation unit

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Product Description

   The stainless steel gap distillation experimental device is mainly composed of important parts such as tower kettle, rectification tower, condenser, reflux ratio, tower top receiving tank, vacuum system, control system, etc. The system has normal pressure, reduced pressure, pressurized gap distillation It can also be used for reactive distillation experiments, and the rectification separation experiment will be carried out after the reaction is completed.

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Product Introduction

Stainless steel batch distillation unit

 

product description:

 

   The stainless steel gap distillation experimental device is mainly composed of important parts such as tower kettle, rectification tower, condenser, reflux ratio, tower top receiving tank, vacuum system, control system, etc. The system has normal pressure, reduced pressure, pressurized gap distillation It can also be used for reactive distillation experiments, and the rectification separation experiment will be carried out after the reaction is completed. The design pressure needs to be designed according to the customer's process requirements. During the pressurization operation, the equipment pressure resistance and voltage stabilization control need to be considered. In the decompression experiment operation, the manual vacuum degree adjustment is realized through the micro pressure regulating valve on the vacuum buffer tank.


    In the process of intermittent rectification, the raw material liquid is added to the tower kettle at one time, and no material is added during the whole operation procedure. After the liquid in the kettle is heated to boiling, the generated steam passes through the packing layer to the tower top condenser to condense, and the condensate passes through the reflux ratio. The electromagnetic pendulum realizes reflux/extraction, and the gap is generally used for fine products, so the raw material components are relatively large, so the reflux ratio can be adjusted arbitrarily, and at the same time, three storage tanks are prepared for the receiving tank at the top of the tower to receive the former fraction, Middle distillate, finished product, and rectification process can be switched at will.


Technical Parameters:

 

1. Equipment material: The part in contact with the material is 316L stainless steel, and special requirements can be customized according to customer requirements.
2. Tower body: DN40, the effective packing height of the rectification tower is 1500mm, and the tower is equipped with φ4mmθ ring wire mesh packing.
3. The conventional design heating temperature of the tower kettle is 300°C, and the maximum temperature is according to different process requirements; the maximum temperature of the tower body electric heating insulation design is 250°C.
4. Maximum operating pressure: atmospheric pressure to absolute vacuum.
5. Tower kettle volume: 10L.
6. The storage tanks for extraction at the top of the tower have a volume of 2L, 5L, and 5L, and the number is 3.
7. The top condenser is equipped with a temperature control system with a temperature range of -25~200°C.
8. The electromagnetic reflux ratio is used to control the reflux/production at the top of the tower.
9. The bottom and top of the tower are equipped with imported brand pressure sensors.
10. The tower kettle is equipped with imported brand differential pressure liquid level gauge;
11. The storage tank is equipped with an electronic scale, which can realize real-time data transmission;
12. Vacuum pump: domestic / imported for customers to choose
13. Vacuum buffer tank: volume 5L, equipped with micro manual regulating valve and vacuum pressure gauge.
14. The control system adopts instrument control to realize temperature, pressure, reflux ratio, stirring speed control and data monitoring.
15. Domestic/imported brands are used for valves in key parts, and imported high-temperature and high-pressure valves are generally used.


The above parameters are for reference only, and the specific technical requirements are customized according to customer needs.

Order Process

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Finished product testing, lssue running video and test report

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Guided installation and operation

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Products Can Be Custmized

The volume of the reactor has a wide selection range and can be customized according to customer needs;
The material of the equipment can be customized according to customer requirements, and can provide 304, 316, 316L, titanium alloy, Hastelloy, fluorine lining and other materials for selection.

Company Profile

Aishengke (Jiangsu) Chemical Technology Co., Ltd. was established in 2015. It is an engineering company specializing in providing small-scale research and development, pilot-scale scale-up, electronic-grade materials and fine chemicals industrialization equipment for reaction and separation operations. The company's address is located at No. 109, Liuyanghe Road, Xinbei District, Changzhou, Jiangsu Province. It has an office building of 1500 square meters, a R&D and analysis laboratory of 500 square meters, and an equipment processing and manufacturing plant of 4500 square meters.The company has a senior design team and a processing and manufacturing team, including process development, equipment design, 3D modeling and other designers, glass and stainless steel equipment processing and manufacturing groups, to ensure the high level of process technology development, simulation calculation, mechanical design and manufacturing process.

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Why Choose Us

QUALITY

QUALITY

Quality frst is our basic philosophy.

TRANSPORT

TRANSPORT

Keep strong transportation capacity and excellent price.

WARRANTY

WARRANTY

Warranty, parts and labor services.

WARRANTY

PROJECT TEAM

A complete project team to provide customers with one-stop service.

Our Certificate

Tubular reactor for synthesis of special electronic gas_ Utility model patent certificate
Pneumatic reflux ratio inclined distillation head and distillation unit_ Utility model patent certificate
Rotary plate extraction tower with controllable temperature_ Utility model patent certificate
Utility model patent certificate
Utility model patent certificate
Utility model patent certificate

After-sales Service

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Replace damaged parts

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One year warranty lifetime maintenance

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Online technical support

Process

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Shot the acceptance video

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Submit video within 7 days with broken or missing parts

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Reissue parts by express

Faq


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Yes, we can provide samples. Considering the high value of our products, samples are not free, but we will give you the best price.


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We Have Our Own Factory. We Are Experts In Reaction And Separation Process Technology. With Wanhua, Huawei, Smic And Many Other Customers, It Has Won Wide Acclaim In The Industry.


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rotary evaporator, alcohol recovery equipment, short path distillation kit, glass molecular distillation equipment, falling film evaporator, jacketed glass reactor and other lab equipment.


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Yes, we provide 1 year warranty for spare parts.


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Generally it is within 7 working days after receiving the payment if the goods are in stock. Or it is 15 working days if the goods are not in stock, depending on order quantity.


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Payment≤15,000USD, 100% in advance. Payment≥15,000USD, 70% T/T in advance, balance before shipment. (If you are concerned about payment security for the first order, we advise you can place Trade Assurance Order via Alibaba. you will get 100% payment refund if we can't meet agreed delivery time.)

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