Stainless Steel Vacuum Industrial Continuous Short Path Distillation Equipment

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Product Description

Molecular distillation is considered the safest and most efficient separation method. It can be used to purify molecules with poor thermal stability and related compounds with low volatility and high boiling point. In a high vacuum environment, molecular distillation is characterized by low distillation temperature, short heating time and high separation efficiency. Molecular distillation has been widely used in petrochemical, essential oil purification, cosmetics and perfume purification and other fields.

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Product Introduction

Stainless Steel Continuous Industrial Vacuum Short Path Distillation Equipment

  With the development of science, there are more and more types of fine chemicals, more and more product classifications, and higher and higher requirements for product purity. Molecular distillation technology plays a very important role. Industrial practice has proved that in addition to replacing traditional distillation technology in some products, molecular distillation can also solve a series of purification problems that traditional distillation cannot solve.

  Some fine chemical fields and products that molecular distillation technology can be applied to: Pharmaceuticals: amino acid esters, glucose derivatives, solanesol, mycotoxins, synthetic and natural vitamins (vitamin A, vitamin E, beta-carotene), etc.; pesticides: Permethrin, butanol, omethoate, etc.; coatings: isocyanate prepolymer, dimer acid; food additives and feed additives: fatty acids and their derivatives, refined fish oil, rice bran oil, stearic acid monoglyceride, lactic acid, Propylene glycol ester, conjugated linoleic acid, alpha-linolenic acid, vegetable wax, various flavors and fragrances, etc. ; Cosmetics: various oils, lanolinic acid, lanolin, natural plant extracts, protein hydrolyzates, preservatives Plastic additives: epoxy resins, phenolic resins, isocyanates, plasticizers, acrylates, polyethers, cyclic Oxane furnace, etc.; Surfactant: alkyl polyglycosides, erucic acid amide, oleic acid amide, etc.; Mineral oils: synthetic lubricating oil and lubricating oil, paraffin oil, tar, asphalt, waste lubricating oil recycling, etc.

 

We have a wealth of experience to meet your needs!

  For example, the production of high-purity dimer acid: the key to the production of high-purity dimer acid lies in the post-purification process. At present, many factories use vacuum distillation to purify dimer acid, which has disadvantages such as high distillation temperature, long heating time and low separation efficiency. 75%.

Application in the field of polyurethane:


Polyurethane has a wide range of uses. In recent years, polyurethane coatings have been widely used as high-grade coatings, but such coatings contain toxic solvents, especially isocyanate monomers, which are extremely toxic. The isocyanate used in polyurethane coatings in my country is usually toluene diisocyanate (TDI). Crude isocyanate polymer contains 5-10% monomer. The traditional treatment method is to use simple vacuum distillation, and the monomer content in the product can only reach 2~3%. If molecular distillation is used, the monomer content can be reduced to below 0.5%.

Customers who need customization can send detailed drawing parameters!

Technical Parameters:

Design according to the customer's processing capacity and separation requirements;

1. Equipment material: stainless steel 316L, titanium alloy, Hastelloy, etc.;

2. Specifications: DN80, DN100, DN125, DN150, DN200, DN300, etc. The specific specifications shall be calculated according to the customer's processing capacity requirements;

3. Design temperature: normal temperature to 300°C;

4. Design pressure: -1bar~+3bar;

5. Feed rate: 5~50kg/h (can be designed and enlarged according to customer requirements)

6. The control system of this device adopts PLC integrated control. The automatic control system can realize the precise control of pressure, temperature and flow and the stability of the system by viewing the process interface, browsing and viewing the stored historical process data, and accessing the curves of various process parameters. The multi-level key protection system ensures the safety of the device and operators through some safety interlocking designs.

7. The design goal is to establish a high-quality and high-level pilot test/industrial production skid-mounted platform for customers. The overall level of the device requires a high degree of automation, good data accuracy and repeatability, easy operation, safety and reliability, and long-term stable operation.


Optional:


Vacuum system, heating cycle unit, high and low temperature cycle unit, ice machine, inlet/outlet pump: domestic or imported for customers to choose.
The above parameters are for reference only, and the specific technical requirements are customized according to customer needs.

If you need professional molecular distillation answers, you can contact the experts immediately!

 

Product features and advantages:

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1. The system adopts continuous feeding and discharging, the flow is precise and controllable,and continuous production can be realized.

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2. The vacuum system is imported from Europe and America, the combination of double-stage separator
pump and diffusion pump, the vacuum degree can reach up to 0.1Pa.

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3. The equipment is designed and manufactured in strict accordance with the highest requirements,the internal surface mirror polishing of the equipment up to 0.25 μm.

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4. The device adopts pry block design, which makes disassembly and assembly more convenient.

Application field


We will help our clients solve every research question, most commonly found in the petrochemical, fine chemical, biopharmaceutical, energy and environmental industries.

 

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chemical engineering

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scientific research

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medical science

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semiconductor

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drug

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new energy

Order Process

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Interesting

lnquiry

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Inform usage scenarios and technical requirements

Recommended solution

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Confirm the details, modify the plan

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Customer confirm

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Finished product testing, lssue running video and test report

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Customer confirm

Production

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Pay proofing fee

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Make Sample PI

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Packing and shipping

Customer receipt

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Guided installation and operation

Satisfied to Sign

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Confirm bulk order

Products Can Be Custmized

The volume of the reactor has a wide selection range and can be customized according to customer needs;
The material of the equipment can be customized according to customer requirements, and can provide 304, 316, 316L, titanium alloy, Hastelloy, fluorine lining and other materials for selection.

Company Profile

Aishengke (Jiangsu) Chemical Technology Co., Ltd. was established in 2015. It is an engineering company specializing in providing small-scale research and development, pilot-scale scale-up, electronic-grade materials and fine chemicals industrialization equipment for reaction and separation operations. The company's address is located at No. 109, Liuyanghe Road, Xinbei District, Changzhou, Jiangsu Province. It has an office building of 1500 square meters, a R&D and analysis laboratory of 500 square meters, and an equipment processing and manufacturing plant of 4500 square meters.The company has a senior design team and a processing and manufacturing team, including process development, equipment design, 3D modeling and other designers, glass and stainless steel equipment processing and manufacturing groups, to ensure the high level of process technology development, simulation calculation, mechanical design and manufacturing process.

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Why Choose Us

QUALITY

QUALITY

Quality frst is our basic philosophy.

TRANSPORT

TRANSPORT

Keep strong transportation capacity and excellent price.

WARRANTY

WARRANTY

Warranty, parts and labor services.

WARRANTY

PROJECT TEAM

A complete project team to provide customers with one-stop service.

Our Certificate

Tubular reactor for synthesis of special electronic gas_ Utility model patent certificate
Pneumatic reflux ratio inclined distillation head and distillation unit_ Utility model patent certificate
Rotary plate extraction tower with controllable temperature_ Utility model patent certificate
Utility model patent certificate
Utility model patent certificate
Utility model patent certificate

After-sales Service

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Replace damaged parts

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One year warranty lifetime maintenance

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Online technical support

Process

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Shot the acceptance video

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Submit video within 7 days with broken or missing parts

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Reissue parts by express

Faq


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Yes, we can provide samples. Considering the high value of our products, samples are not free, but we will give you the best price.


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We Have Our Own Factory. We Are Experts In Reaction And Separation Process Technology. With Wanhua, Huawei, Smic And Many Other Customers, It Has Won Wide Acclaim In The Industry.


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rotary evaporator, alcohol recovery equipment, short path distillation kit, glass molecular distillation equipment, falling film evaporator, jacketed glass reactor and other lab equipment.


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Yes, we provide 1 year warranty for spare parts.


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Generally it is within 7 working days after receiving the payment if the goods are in stock. Or it is 15 working days if the goods are not in stock, depending on order quantity.


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Payment≤15,000USD, 100% in advance. Payment≥15,000USD, 70% T/T in advance, balance before shipment. (If you are concerned about payment security for the first order, we advise you can place Trade Assurance Order via Alibaba. you will get 100% payment refund if we can't meet agreed delivery time.)

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